1.Core Composition and Process Flow

Motorcycle Production Line - Double-layer Speed Chain Conveyor Line

• Structural features: double-layer steel structure, upper and lower independent drive, the upper layer conveys products of the two wheeled motorbike automatic production line, the lower layer returns to the empty workpiece pallet, realizing the cycle of workpiece in the two wheeled motorbike conveyor production line.

• Technical parameters: equipped with 1.5kW motor (German SEW or Taiwan Chengbang brand), line speed 5-15m/min adjustable, the chain adopts nylon differential chain (T=38.1) made in Suzhou, and the guide rail is the national standard aluminum profile for 118×100 speed chain.

• Advantages: strong conveying capacity, stable speed, accumulation of materials, adapt to large quantities of continuous production of the motorcycle production line, and can operate stably in high temperature, dust and other harsh environments.

Return board elevator

• Function: Realize the automatic transfer of workpiece pallets between the upper and lower conveyor lines of the two wheeled motorbike conveyor production line.

• Technical Parameters: Lifting power adopts ADB standard cylinder or motor + ball screw, guided by linear slide rail + slider, conveying power is 120W Taiwan motor, conveying belt is special reinforced anti-slip belt.

• Advantage: high degree of automation, reduce manual intervention, improve production efficiency of the two wheeled motorbike automatic production line.

Process design

• Modularized layout: the motorcycle production line is divided into modules such as frame welding, engine assembly, general assembly, inspection, etc., and each module is connected by a conveyor line.

• Flexible production: supports mixed production of multiple models of two wheeled motorbikes, and quick switching of models by adjusting fixtures and programs in the two wheeled motorbike automatic production line.

• Quality control: online testing equipment is set up in key stations, such as noise and vibration test after stator-rotor assembly, no-load/load test after the whole vehicle of the two wheeled motorbike conveyor production line is off the line, and so on.

2.Process innovation and automation application

Robot welding system

• Application Scenario: Welding of frame, fuel tank, silencer and other components in the motorcycle production line.

• Technology highlights: adopting three-axis large rotary mechanism, realizing 100% all-position and all-angle welding with less deformation and no need for manual correction in the two wheeled motorbike automatic production line.

• Advantage: Improve welding precision and quality, reduce labor cost in the two wheeled motorbike conveyor production line.

Automated assembly equipment

• Typical equipment: automatic screw locking machine, bearing press-in machine, magnetizing machine, etc.

• Application effect: Reduce manual operation errors, improve assembly consistency and efficiency in the motorcycle production line.

• Case: In the motor assembly line of the two wheeled motorbike automatic production line, rotor assembly is fully automated, including magnet insertion, gluing, UV curing, dynamic balance testing and other processes.

Intelligent Logistics System

• Function: Realize automatic warehousing, sorting and distribution of parts in the two wheeled motorbike conveyor production line.

• Technical realization: Reduce logistics waiting time by docking AGV (Automated Guided Vehicle) or RGV (Rail Guided Vehicle) with the conveying line of the motorcycle production line.

• Advantage: Optimize production beat and reduce work-in-process inventory in the two wheeled motorbike automatic production line.

3.Intelligent management and quality control

MES system integration

• Function: Real-time monitoring of production progress, equipment status, quality data, etc. in the motorcycle production line.

• Application Scenario: Display production plan, completion status, defective rate and other information through electronic signage to support rapid decision-making in the two wheeled motorbike automatic production line.

• Advantage: Enhance production transparency and realize lean management in the two wheeled motorbike conveyor production line.

Data Collection and Analysis

• Technical means: Deploying sensors at key stations to collect data such as torque, pressure and temperature in the motorcycle production line.

• Application effect: Optimize process parameters and prevent equipment failure through big data analysis in the two wheeled motorbike automatic production line.

• Case: In the engine assembly line of the two wheeled motorbike conveyor production line, the torque sensor monitors the bolt tightening torque to ensure assembly quality.

Quality Tracing System

• Realization: Unique identification code is given to each part through laser marking machine in the motorcycle production line.

• Function: Record the supplier, production batch, assembly time and other information of the parts to support the whole life cycle traceability in the two wheeled motorbike automatic production line.

• Advantage: Quickly locate quality problems and improve customer satisfaction in the two wheeled motorbike conveyor production line.