1. Core Function Module

Our switchgear production solutions integrate three specialized lines: low voltage electrical capacitor bank cubicle switchgear production, stainless steel switchgear production line, and electric switchgear production line, each optimized for specific product requirements.

Conveying System

The electric switchgear production line employs power roller and RGV trolley conveying for high-volume assembly, while the switchgear production line uses anti-corrosion rail-type conveying to protect materials during transit.

For low voltage electrical capacitor bank cubicle switchgear production, integrated pallet systems ensure gentle handling of delicate capacitor components, with rail-type conveying reducing manual intervention by 60%.

Assembly and Inspection Stations

• Automated Assembly:The stainless steel switchgear production line features robotic welders for precision cabinet fabrication (weld tolerance ±0.2mm), while the electric switchgear production line uses servo-driven jacking devices for component installation (positioning accuracy ±0.1mm).

• On-Line Inspection:All lines include mechanical interlocking detection (e.g., KYN-type verification) and secondary wiring testers. The low voltage electrical capacitor bank cubicle switchgear production adds capacitance testing stations to ensure component performance.

• Data Traceability:Barcode scanning on the electric switchgear production line records assembly data for each cabinet, with the stainless steel switchgear production line linking to MES for material batch tracking.

Sorting and Packaging System

The low voltage electrical capacitor bank cubicle switchgear production uses AI vision systems to sort cabinets by capacitance ratings, while the stainless steel switchgear production line employs magnetic grippers for corrosion-free handling.

All lines integrate automatic packaging with anti-vibration foam insertion, with the electric switchgear production line achieving 200 units/hour cartoning efficiency.

2. Technical Advantages

High Automation

The electric switchgear production line achieves 85% unmanned operation via PLC control, with cycle times reduced to 45 minutes/cabinet. The stainless steel switchgear production line supports 24/7 operation with robotic welding cells, increasing output by 300%.

For low voltage electrical capacitor bank cubicle switchgear production, automated capacitor insertion robots reduce assembly time by 50%.

Flexible Production

Modular stations on the electric switchgear production line allow quick reconfiguration for low-voltage (LV) and medium-voltage (MV) switchgear, with tooling changeovers in <2 hours.

The stainless steel switchgear production line accommodates custom surface finishes (brushed/polished) via adjustable grinding modules, while low voltage electrical capacitor bank cubicle switchgear production supports quick capacitor bank size adjustments.

Quality Assurance

Online inspection rejects 99.7% of defects on the electric switchgear production line, with the stainless steel switchgear production line achieving 100% weld penetration testing via ultrasonic sensors.

Static process automation on all lines reduces handling damage to <0.03%, with low voltage electrical capacitor bank cubicle switchgear production using anti-static workbenches to protect electronics.

Intelligent Management

MES integration on the electric switchgear production line provides real-time OEE monitoring (target ≥88%) and energy consumption dashboards.

The stainless steel switchgear production line uses digital twins to simulate corrosion resistance testing, while low voltage electrical capacitor bank cubicle switchgear production tracks component lifecycle data for predictive maintenance.

3. Application Scenarios

High and low voltage switchgear assembly

Applicable to electric power, metallurgy, petrochemical and other industries, to meet the needs of high-voltage switchgear (such as KYN, XGN type) and low-voltage switchgear mass production.

Multi-species mixed line production

Through flexible design, the production of different types of switchgear can be quickly switched to meet the needs of customized orders.

As an important part of Industry 4.0, it is linked with AGV, three-dimensional warehouse and other systems to realize factory-wide logistics automation.