1. Characteristics of brushcutter assembly line

Modularity and Flexibility

The assembly line for brushcutter usually adopts modular design, which supports quick adjustment of station layout to meet the production needs of different types of brushcutter. For example, Qingdao Fahn's brushcutter assembly line contains 20 stations, which can high degree of automation flexibly switch part of the automation equipment according to the product specifications, adapting to the production mode of multiple varieties and small batch. This modularity of the assembly line not only supports flexible production but also enables it to quickly respond to market changes, reducing the cost of production line modification due to product iteration.

Combination of automation and semi-automation

The brushcutter assembly line features a combination of automation and semi - automation. The key stations on the assembly line have a high degree of automation, such as automatic pinning, automatic loading, automatic gluing, high degree of automation,etc. This high - automation level reduces manual intervention and improves production accuracy. However, for some complex assembly processes (such as engine debugging and blade installation) on the assembly line, manual assistance is still required to ensure operational flexibility.

Informatization Management

Informatization management is a crucial aspect of the brushcutter assembly line. It integrates the MES (Manufacturing Execution System) to achieve real - time monitoring of the production status of each station on the assembly line, equipment operation data, and quality inspection results. Through the call for material alarm system based on informatization management, the assembly line can realize the automatic replenishment of materials, effectively reducing downtime waiting time.

2. Technical Advantages

Efficient production

The brushcutter assembly line with its automated workstations has a high degree of automation, which significantly reduces manual operation time and increases production efficiency. The speed chain conveyor on the assembly line ensures a smooth flow of workpieces, avoiding backlogs between workstations and further enhancing the overall efficiency of the assembly line.

Stable quality

Thanks to the high degree of automation of the equipment on the assembly line, human error is eliminated, ensuring high consistency of key parameters (e.g. bolt torque, glue thickness). The online inspection system, as part of the informatization management of the assembly line, intercepts defective products in real time to avoid them flowing into the next process, thus maintaining stable product quality.

Cost Optimization

The brushcutter assembly line reduces labor dependence through its automation features, thereby lowering labor costs. Additionally, the modularized design of the assembly line extends its service life, reducing long - term investment costs.

Expandability

The assembly line reserves interface and workstation space, which supports the addition of new function modules (such as laser marking, automatic packaging). It also supports linkage with AGV, three - dimensional warehouse and other intelligent logistics equipment, enabling the realization of factory - wide automation. With the support of informatization management, these expansion functions can be better integrated and managed, further enhancing the capabilities of the assembly line.