Aluminium Case Watch Assembly Line
Aluminum case table assembly line refers to the automated assembly line used to produce aluminum cases. The processing and production process of aluminum cases includes several steps, involving material preparation, machining, surface treatment and other aspects.
Details
1. Product Structure
Our aluminium case watch assembly solutions include three specialized lines: the aluminium case watch automatic assembly line, aluminium case watch conveyor assembly line, and Instrument aluminium case gauge assembly line, all built on a robust industrial framework:
Frame Part:Constructed with anodized industrial aluminum profiles, the aluminium case watch automatic assembly line features a modular design for quick reconfiguration. The profiles’ lightweight yet high-strength properties ensure stability, while corrosion resistance allows operation in humidity ≤85% environments.
Conveying System:
Belt Conveying: Used in the aluminium case watch conveyor assembly line for gentle transport of delicate watch components (load ≤5kg/m), with speeds adjustable from 0.5-3m/min.
Chain Plate Conveying: Integrated into the Instrument aluminium case gauge assembly line for heavy-duty instrument casings (load ≤20kg), ensuring stable transport of irregularly shaped parts.
Roller Conveying: Deployed in packaging zones across all lines for cardboard box handling (single piece ≤10kg).
Workbench:Custom-aluminium worktables on the aluminium case watch automatic assembly line are ergonomically designed (height adjustable 750-950mm), with anti-static surfaces for electronic component assembly. The gauge assembly line features magnifying lamps and precision fixtures for micro-component installation.
2. Product Features
High Efficiency:The aluminium case watch automatic assembly line achieves 40% faster cycle times via servo-driven conveyors and automated screw-locking stations (2.5s/unit). The aluminium case watch conveyor assembly line supports 8-12 operators in parallel, ideal for mass production (output ≥2000 units/day).
Flexibility:Quick-release fasteners on the Instrument aluminium case gauge assembly line enable workstation reconfiguration within 30 minutes, supporting small batches (50-200 units) of custom instrument casings. Conveyor paths can be re-routed via modular track components.
Durability:Anodized aluminum profiles (surface hardness ≥120HV) on all lines resist abrasion and chemical corrosion, with a design service life of 10+ years under 3-shift operation.
Environmental Protection:Lead-free solder and water-based lubricants are used in the aluminium case watch automatic assembly line, while the gauge assembly line’s dust collection system captures 98% of aluminum filings.
3. Application Scenarios
Watch Manufacturing:The aluminium case watch conveyor assembly line excels in mass-producing standard watch cases, handling processes from dial mounting to water resistance testing. The aluminium case watch assembly line is ideal for high-end brands requiring ±0.01mm assembly precision.
Industrial Instruments:The Instrument aluminium case gauge assembly line specializes in rugged casings for meters and sensors, with integrated pressure testing (IP67 compliance) and EMI shielding.
4. Advantages
Efficiency Gains:Automated component feeding on the aluminium case watch automatic assembly line reduces manual handling by 65%, while the conveyor line’s balanced workstation layout cuts cycle time by 28%.
Cost Reduction:The gauge assembly line’s semi-automated stations reduce labor needs by 50% compared to traditional methods, with maintenance costs lowered by 30% due to corrosion-resistant materials.
Quality Assurance:Vision inspection systems on all lines achieve 99.2% defect detection rates, with the Instrument aluminium case gauge assembly line offering 100% leak testing for watertight seals.