1.Core Composition: Modular and Flexible Design

Conveying system

• Power roller conveyor/belt line: In our full automatic generator assembly line, we select conveying methods based on component weight - heavy parts use power roller conveyors while lighter components move via belt lines. The generator conveyor assembly line features adjustable speed control to match different process requirements.

• Suspension chain/accumulation chain: Particularly suitable for electric vehicle generator assembly lines, this design enables three-dimensional layouts that maximize space utilization in compact production areas.

Workstation Configuration

• Standardized jigs and fixtures: Essential for both full automatic generator assembly lines and manual stations, these ensure precise positioning of generator components to improve labor productivity by reducing adjustment time.

• Quick mold change system: Allows rapid switching between different generator models in electric vehicle generator assembly lines, cutting changeover time by up to 70%.

Inspection and feedback module

• Online testing equipment: Critical in our generator conveyor assembly line, this integrates comprehensive electrical and mechanical tests to verify each unit's performance.

• Data Acquisition System: By tracking key parameters across all full automatic generator assembly lines, we identify optimization opportunities to continuously improve labor productivity.

2.Process flow: full chain control from components to the whole machine

Pre-assembly stage

• Stator winding embedding: Automated equipment in our electric vehicle generator assembly line ensures consistent winding quality while helping improve labor productivity by 3X versus manual winding.

• Rotor balance correction: Dynamic balancing machines in the generator conveyor assembly line achieve vibration levels below 0.5mm/s, critical for EV applications.

Final assembly stage

• Component docking: The full automatic generator assembly line uses servo-assisted alignment for stator-rotor mating, achieving tolerances within ±0.1mm.

• Electrical connection: Our generator conveyor assembly line incorporates automated crimping and torque verification to ensure perfect electrical connections every time.

Testing and Commissioning

• No-load/load test: The electric vehicle generator assembly line includes regenerative load banks that recover 85% of test energy.

• Durability test: Continuous 500-hour runs in our full automatic generator assembly line validate reliability under extreme conditions.

3.Technological Innovation: Intelligent and Green Upgrade

Intelligent assembly technology

• Collaborative robot (Cobot): Deployed across all generator conveyor assembly lines, these handle delicate operations like bearing installation while working safely alongside staff.

• Visual Inspection System: AI-powered cameras in our electric vehicle generator assembly line detect microscopic defects invisible to human inspectors.

Green Manufacturing Practices

• Energy-saving equipment: The full automatic generator assembly line uses IE4 premium efficiency motors, reducing energy use by 15% versus conventional lines.

• Waste recycling: Smart sorting stations along the generator conveyor assembly line automatically separate and prepare materials for reuse.

4.Management Optimization: Lean Production and Quality Tracing

Lean production tools

• Value Stream Mapping (VSM): Recently implemented across our electric vehicle generator assembly lines reduced non-value-added time by 32%.

• 5S management: Standardized in all full automatic generator assembly line workcells, this maintains optimal working conditions to improve labor productivity.

Full life cycle quality traceability

• Barcode/RFID system: Each unit in our generator conveyor assembly line carries digital twins containing complete production history.

• Data analysis platform: The MES system serving all electric vehicle generator assembly lines predicts maintenance needs with 95% accuracy, preventing unplanned downtime.